E-DRIVE SYSTEMS
Customized batteries &
e-powertrains
What we offer
Custom Electric Batteries
Zeleros offers customized battery solutions, covering from conceptualization to production and certification. We engage with OEMs vehicle development programs taking the responsibility as Tier 1 of the battery system.
Tailored e-Drivetrains
We take competences in the scouting and selection of off-the-shelf components building the powertrain, as well as the design at electric, electronic, and mechanical level.
Custom Electric Batteries
120 kWh, 800V
Máximum values at battery pack levels
Scalable
All our batteries are designed to be stackable
500MWh
Our annual access to manufacturing capabilities
Certification & Tests
Thanks to our strong alliances in the industry
Tailored e-Drivetrain
Design & Engineering
Powertrain architecture design customized to your needs
Procurement
Tailored component selection & purchase
Integration
At all levels: mechanical, electrical, and electronic
Installation
Installation of the full system in the chassis taking into account the vehicle dynamics
Our products
Designed with the highest standards
What do you need?
Yes, we make custom batteries, but we also offer a portfolio of available products. Our market analysts have discovered two types of batteries that are capable of fulfilling many of our customer needs.
If you need POWER
choose Azimut
If you need BALANCE
choose Latitude
Not sure? We help you choose
Our services
Cell Modelling
We help you decide & validate which chemistry, format, and dimension that fits better to your target application
Cell Selection
Select the most appropriate cell in terms of chemistry, format, and dimensions to cover the customer specifications
Cell Validation
Independent cell validation process to verify the quality and performance announced by the cell supplier
01
Pack Design
We design, manufacture and test a module ad-hoc for your needs
Electrical Architecture
Design of the electrical architecture at module level, including components and critical processes such as welding methods
Mechanical Architecture
Customized mechanical design of the module based on computational simulations to analyze the mechanical stability vs. the expected vehicle dynamics
02
Thermal Modelling
Tailored thermal strategies to maximize performance and safety
Thermal Modelling
Thermal analysis & simulation of the battery operation using FEM & CFD
Cooling Systems
Custom development of the cooling system based on the modelling results to ensure proper operation
Management System
Implementation of strategies to avoid thermal runaway propagation (venting caps, encapsulants, fire protection…)
03
Battery Management System
High-class customized battery software
In-house development of digital-twins of the batteries’ behavior based on the cell testing results (Model-Based Design Engineering), which allows us to obtain customized BMS algorithms of high accuracy (average of >98% match in existing references)
04
Prototype & Certificate
Customized integration & industrialization to the specific constrains and needs of your vehicle
Battery Distribution Unit
Development of the BDU, selecting the most appropriate components to ensure safe operation through instant shutdown mechanisms
Safety/Certification Analysis
Analysis of safety requirements based on standard regulations / legislations
05
Series Production
Cutting-edge facilities at our disposal to prototype, manufacture, test, and industrialize customized battery designs. The plant serves not only zeleros but other battery developers aiming to extend their manufacturing capacity
